EveryCalc
Stress Concentrations
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Geometry
No dimensions needed; Kt depends only on the stress ratio.
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Loading & Material
Axial Force P
Bending Moment M
Torque T
Remote Stress σ1
Remote Stress σ2 Stress perpendicular to σ₁ (positive = tension). Leave 0 or blank for uniaxial.
Notch Sensitivity q 0 to 1. Kf = 1 + q(Kt − 1). Use 1 (default) for brittle materials or when unsure; ductile metals with large radii approach 1, small radii and soft materials are lower. See Peterson/Neuber charts.
Material
Grade
Yield Strength Sy Filled from the material library; edit freely (pick Custom to keep your own values when switching units). For plastics without a listed yield, tensile strength is used.
Ultimate Strength Su
Endurance Limit Se' Uncorrected rotating-beam endurance limit (steels: 0.5·Su; aluminums: fatigue strength at 5×10⁸ cycles). Blank = no fatigue check.
Marin Factor k Product of endurance-limit modifying factors ka·kb·kc·kd·ke (surface, size, load, temperature, reliability). Se = k·Se'. Typical machined steel shaft ≈ 0.6–0.8. Default 1.
Stress Concentration Kt
Fatigue Factor Kf
Nominal Stress
Peak Stress
Fatigue Peak
Yield FOS Sy / peak (Kt) stress. Conservative for ductile metals under static load, which yield locally and redistribute; for those, compare Sy to the nominal stress too.
Ultimate FOS Su / peak (Kt) stress. Most relevant for brittle materials (cast iron, many plastics), where Kt applies fully to static loads.
Fatigue FOS k·Se' / (Kf·nominal) for a fully reversed load of the entered amplitude. For mean + alternating loads use Goodman with these numbers.
Source: Roark's Formulas for Stress & Strain, 7th ed., Table 6-1 (after Peterson). Linear-elastic Kt; curve fits are only valid within the stated ranges.
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